4 Dirty Little Secrets About Audi G28 Industry Audi G28 Industry
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4 Dirty Little Secrets About Audi G28 Industry Audi G28 Industry
Omar
2024.11.05 18:47
views : 3
How to Replace an
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G28 Engine Speed Sensor
Charles the Humble Technician teaches you how to replace the G28 Engine Speed Sensor. The sensor is situated at the top of the transmission just above the flywheel ring gear. It transmits a signal the ECU via the grey wire (T55/49) which is then sent to the tachometer located in the instrument cluster.
1. Engine Speed Sensor
The grey wire is located on the outside of the transmission, just above the flywheel ring. The sensor sends a signal via the grey wire to pin T55/49. The ECU utilizes this information to regulate boost and fuel. It also sends an indication to the G5 Tachometer in instrument cluster.
The sensor serves as a reference to correlate with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can trigger spark and injectors in the right way.
If this sensor fails, the ECU will show a P00160 code which means the Crank Shaft and Intake Camshaft aren't in sync, possibly indicating chain stretch or a jumped link on the upper timing chain. However, the code won't be displayed on its own without additional information from other sensors (G4 and G40).
It is a little tricky to test because there are various connector pins, and each has its own functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. When the sensor is fully operational, it should be reading around 1000 ohms. If you're having issues with this component, look for evidence of coolant or oil in the connector bay.
2. Injectors
Yesterday,
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when i was accelerating to the fullest speed from highway paytoll, i experienced a big cut in power as if the engine was running out of gas or injectors are not firing any more. In the morning, i removed the spark plugs, 3 were soaked with gazoline and the fourth one was dry. I placed a tissue over each injector hole and when I start the engine with no sparks, the 3 with gazoline jump right out. The fourth one remains shut. I checked the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I get zero Ohm. I'm assuming the issue is elsewhere.
I also tried to reset the PID with no success. The car will start when the G28 is disconnected, but it works fine when the G28 connected. However the intermittent misfire issue still occurs at higher RPM. The coolant sensor (G62), even when unplugged, still shows temperatures of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars while the actual pressure is zero.
I'm not sure what to do, as i believe that i've eliminated everything else. I'm worried that i might have missed something. Let me know if you have any ideas! TIA!
3. Fuel Pump
The fuel pump in the g28 receives a signal from the RPM sensor. The GM-style transmitter functions similarly to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily locate an extra in a wrecking shop or parts store. It is simple to test them to do - just put your DMM in resistance mode and measure between pins 1 (with the bump on the connector end up) and 2 (2nd from the left on the black end of the connector). They should be infinite ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that has to be aware of the speed and position of the crankshaft to make a decision about fuel injector timing etc. It uses a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you encounter a problem with either one of these, the diagnostic scanner will show codes that could lead to the engine shutting down.
A failing G28 sensor could result in an inaccurate speed counter for your gearbox and a gearbox which shifts more quickly than normal, and/or an unfire when in gear. It is likely that the sensor is failing and requires to be replaced if you encounter any of these signs. They're inexpensive and easy to locate especially when they're an Bosch model like ours. Alternately, GM's version this part would be an option.
5. Tachometer
A failing engine speed sensor could be the cause of numerous problems in your car. It's a vital component of the
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's transmission since it relays information to the ECU about how fast or slow the car's crankshaft is rotating. This sensor could cause the transmission to fail and other components in the car to be affected.
The G5 engine speed sensor is located on the edge of the transmission above the flywheel ring gear and transmits a signal to the ECU at pin T55/49, via a grey wire. The ECU uses this signal to regulate the flow of fuel and boost as well as timig. It also transmits it to the G5 Tachometer located in the instrument cluster. You can determine if the sensor is in failure by checking continuity from the sensor to the tachometer. Additionally, you can examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 and pin T26a/12. You should see the resistance to be around 1000 ohms between these two points. This part is common across the
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80-100-200-RS2 range, from the 1985 MC all the way up to the 1997 UrS An and 1995 RS2 Du, so you might find good ones in wrecking yards.
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